Proceedings of the 6th International Conference on Advanced High Strength Steel and Press Hardening (ICHSU 2022)

Research on the Joint Strength of 6061 Aluminum Alloy/CFRP Multi-layer Laminate Made by Stamping-Joining Integrated Process

Authors
Y. Liu1, *, J. Y. Chen1, B. Zhu2, Y. S. Zhang2
1VOYAH Automobile Technology Co., Ltd., Wuhan, 430051, China
2State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China
*Corresponding author. Email: liuyong_yoyo@qq.com
Corresponding Author
Y. Liu
Available Online 2 March 2023.
DOI
10.2991/978-94-6463-114-2_33How to use a DOI?
Keywords
6061 aluminum alloy; CFRP; Hot stamping; Shear strength; Joint
Abstract

Automobile lightening is a direct and effective measure to realize energy saving and emission reduction. Using aluminum alloy and carbon fiber reinforced polymers (CFRP) composite materials to manufacture automobile parts can greatly reduce weight while enhance the overall strength and balance the overall toughness of the composite materials, and obtain high impact energy absorption capacity. In order to explore the feasibility of stamping-joining by hot stamping process for aluminum alloy and CFRP, using peeling test, the effects of different surface treatments of the aluminum alloy, different holding time and pressures in stamping-bonding stage on the strength of 6061 aluminum alloy/CFRP composite joints were studied. The results indicated that the joint shear strength after grinding, alkali washing and pickling the aluminum alloy’s surface was 2.5 MPa, 4.3 MPa and 4.6 MPa respectively, which were increased by 155.4%, 338.77% and 369.38%, respectively. In the stamping-joining stage, when the holding time was less than 60 s, the joint shear strength increased rapidly to about 4.90 MPa, whereas the holding time is more than 60 s, the joint shear strength decreased and kept stable, remaining in the range of 3.92 to 4.34 MPa. When holding pressure was 1.0 MPa, the maximum shear strength was 4.90 MP; however, increasing the holding pressure may lead to resin overflowing.

Copyright
© 2023 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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Volume Title
Proceedings of the 6th International Conference on Advanced High Strength Steel and Press Hardening (ICHSU 2022)
Series
Atlantis Highlights in Material Sciences and Technology
Publication Date
2 March 2023
ISBN
10.2991/978-94-6463-114-2_33
ISSN
2590-3217
DOI
10.2991/978-94-6463-114-2_33How to use a DOI?
Copyright
© 2023 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

Cite this article

TY  - CONF
AU  - Y. Liu
AU  - J. Y. Chen
AU  - B. Zhu
AU  - Y. S. Zhang
PY  - 2023
DA  - 2023/03/02
TI  - Research on the Joint Strength of 6061 Aluminum Alloy/CFRP Multi-layer Laminate Made by Stamping-Joining Integrated Process
BT  - Proceedings of the 6th International Conference on Advanced High Strength Steel and Press Hardening (ICHSU 2022)
PB  - Atlantis Press
SP  - 243
EP  - 252
SN  - 2590-3217
UR  - https://doi.org/10.2991/978-94-6463-114-2_33
DO  - 10.2991/978-94-6463-114-2_33
ID  - Liu2023
ER  -