Proceedings of the Multimedia University Engineering Conference (MECON 2022)

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Material Removal Rate Study on Turning of Al Alloy

Authors
Lee Choo Yau1, Palanisamy Chockalingam1, *
1Faculty of Engineering and Technology, Multimedia University, Jalan Ayer Keroh Lama, 75450, Melaka, Malaysia
*Corresponding author. Email: palanisamy.chockalingam@mmu.edu.my
Corresponding Author
Palanisamy Chockalingam
Available Online 23 December 2022.
DOI
10.2991/978-94-6463-082-4_9How to use a DOI?
Keywords
material removal rate; surface roughness; spindle speed; depth of cut; feed; factorial design
Abstract

Material removal rate (MRR) can indicate how efficiently the lathe machine is cutting the workpiece, and surface roughness can indicate the quality of the machined part. In this study, the material removal rate (MRR) and surface roughness (Ra) of the turning of aluminium alloy were investigated using turning process parameters such as depth of cut, spindle speed, and feed to find the optimum combinations of parameters. An experiment has been designed with factorial design and the use of an L27 orthogonal array. This work uses a CNC lathe machine to cut the workpieces to a constant length while varying the three parameters: spindle speed, feed, and depth of cut. Then the surface roughness was measured with the surface roughness tester and material removal rate was calculated with turning parameters. The results are used to proceed to find out which is the most influential factor among the three parameters using statistical software and full factorial analysis. The results showed that spindle speed influences both MRR and Ra the most. The best Ra will be produced because the experimental value of 1.932 µm is within the 95% prediction interval. Due to experiment error for MRR, we could not accept the optimum parameters of 1000 rpm spindle speed, 100 mm/min feed and 0.6 mm depth of cut as the experiment MRR value of 2789.76 cm3/min does not fall within the 95% confidence interval (CI) or 95% prediction interval (PI).

Copyright
© 2023 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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Volume Title
Proceedings of the Multimedia University Engineering Conference (MECON 2022)
Series
Advances in Engineering Research
Publication Date
23 December 2022
ISBN
10.2991/978-94-6463-082-4_9
ISSN
2352-5401
DOI
10.2991/978-94-6463-082-4_9How to use a DOI?
Copyright
© 2023 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

Cite this article

risenwbib
TY  - CONF
AU  - Lee Choo Yau
AU  - Palanisamy Chockalingam
PY  - 2022
DA  - 2022/12/23
TI  - Material Removal Rate Study on Turning of Al Alloy
BT  - Proceedings of the Multimedia University Engineering Conference (MECON 2022)
PB  - Atlantis Press
SP  - 68
EP  - 81
SN  - 2352-5401
UR  - https://doi.org/10.2991/978-94-6463-082-4_9
DO  - 10.2991/978-94-6463-082-4_9
ID  - Yau2022
ER  -