Analysis of Total Productivity Maintenance to Increase Batching Plant Machine Productivity at Moving Plant PT Adhi Persada Beton in Yogyakarta

DOI

10.2991/978-94-6463-585-0_24How to use a DOI?

Keywords

OEE; PT Adhi Persada Beton; Six Big Losses; TPM

Abstract

This study was conducted on a batching machine at the movable plant of PT Adhi Persada Beton in Yogyakarta. The purpose is to determine the productivity level of a batching plant machine and analyze what factors that can decrease the machine’s productivity. Source of data used in this study are secondary data, collected from the machine’s performance history that was recorded from July 2023 to January 2024. The methods of analysis of this study are using the Overall Equipment Effectiveness (OEE) method and Six Big Losses. Based on a calculation of these two methods, we obtained the OEE value of the batching plant of PT Adhi Persada Beton is above the JIPM standard value of about 88.3%, and the calculation results of six big losses describe that set-up and adjustment losses are the main cause of the decreased OEE value of the machine that about 6.49%. Based on fishbone diagram analysis, the causes of decreased OEE value are environmental factors, humans, machines, methods, and materials. Based on Total Productivity Maintenance (TPM) analysis, the improvement can be carried out by training the employees, conducting periodic evaluations, forming SOPs that are related to the maintenance of the machine, and increasing employee awareness.

Copyright

© 2024 The Author(s)

Open Access

Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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TY  - CONF
AU  - Eka Bambang Gusminto
AU  - Muhammad Naufal Mahardika
AU  - Isti Fadah
AU  - Handriyono
AU  - Regina Niken Wilantari
AU  - Markus Apriono
AU  - Siti Maria Wardayati
PY  - 2024
DA  - 2024/12/11
TI  - Analysis of Total Productivity Maintenance to Increase Batching Plant Machine Productivity at Moving Plant PT Adhi Persada Beton in Yogyakarta
BT  - Proceedings of the 5th International Conference on Global Innovation and Trends in Economy 2024 (INCOGITE 2024)
PB  - Atlantis Press
SP  - 329
EP  - 343
SN  - 2352-5428
UR  - https://doi.org/10.2991/978-94-6463-585-0_24
DO  - 10.2991/978-94-6463-585-0_24
ID  - Gusminto2024
ER  -